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智能吸嘴檢測機(jī)，是深圳市三捷機(jī)械公司歷經(jīng)3年研發(fā)，新近推出的一款針對SMT行業(yè)主流貼片機(jī)吸嘴進(jìn)行自動檢測的精密儀器。設(shè)備采用先進(jìn)光學(xué)檢測技術(shù)，加上智能控制軟件，可對不同型號的吸嘴進(jìn)行表面、內(nèi)孔、真空度進(jìn)行檢測，從而對吸嘴狀態(tài)做精準(zhǔn)判別。并可讀取二維碼，與MES系統(tǒng)聯(lián)機(jī)實現(xiàn)電路板貼裝全過程控制。
隨著消費者對電子產(chǎn)品的小型、智能化的需求，電子元件的尺寸也變得日益輕小。貼片機(jī)吸嘴的尺寸已越來越接近人工目測的極限。相比于傳統(tǒng)的人工檢測，智能吸嘴檢測機(jī)的檢測范圍從直徑0.1mm到3.7毫米，幫助客戶的品質(zhì)管控再上新臺階。
With 3 years development by ShenZhen Synergies Machinery, the Intelligent Nozzle Inspector (INI) is an accurate inspection instrument which aims to inspect the SMT nozzles from the mainstream SMT machines. It combines advanced optical inspection technology and intelligent software algorithm to carry on surface scan, inner-hole and vacuum detection, so that the status of various types of nozzles can be precisely justified. By introducing the INI machine, the unique bar code from different nozzles can also be processed. Together with the inspection results, each nozzles status can be linked to the customer’s Manufacturing Execution System (MES), and realizes the full-time control of the pick and placement process.
Due to the rapid growth of the consumer electronics, more light, durable and powerful products are becoming new trends to the customers. This appeals to make the electronic components to be more and more tiny. Meanwhile, the miniature size is almost reaching human’s discriminating limits, thus the INI machine is becoming a must to customers’ SMT process.
Compared to the human inspection, the inspectable nozzle size of the INI machine ranges from 0.1mm to 3.7mm, and no longer relies on operators’ evaluation, thus improves the customers’ quality assurance.
適用機(jī)型：富士NXT系列、環(huán)球、松下、西門子等主流機(jī)型；
Applicable Machines: Fuji. Universal, Panasonic, Siemens
主要檢測指標(biāo)：
Main indicators:
吸嘴真空度檢測，精度可達(dá)+/-100Pa;
Vacuum inspection: +/-100Pa
二維碼讀取；
Bar code reading
吸嘴表面：破損、臟污、裂痕；
Nozzle surface detection: Contamination, scar,
吸嘴內(nèi)壁：臟污、堵塞
Inner hole detection: blockage, contamination
主要優(yōu)點：
Main advantages:
表面及內(nèi)孔清潔度檢測；
Surface and inner hole inspection
適用市面上所有主流貼片機(jī)吸嘴，通用性強(qiáng)；
Versatile and suitable for all main-stream nozzles.
可與MES聯(lián)機(jī)，實現(xiàn)所有吸嘴狀態(tài)在線監(jiān)控；
Be able to link to MES for real-time monitoring
可對每個吸嘴單獨讀取二維碼，并對狀態(tài)進(jìn)行保存；
Be able to read QR code and save status for each individual nozzle
機(jī)器判別吸嘴狀態(tài)，消除人工誤判；
Nozzle evaluated by artificial intelligence, no longer rely on operator.
操作界面簡潔易用，無需復(fù)雜培訓(xùn)；
Easy user interface, no sophisticated training needed;
維護(hù)簡便，無耗材費用
Easy maintenance, no consumable cost;
SMT自動化行業(yè)從業(yè)二十年，強(qiáng)大的軟件支持團(tuán)隊，確保后續(xù)升級服務(wù)；
20 years SMT automation experience, strong software support, ensures future upgrades.
設(shè)備主要參數(shù)：
Main Parameters
外形尺寸：600X500X700mm;
Outline Dimension: 600X500X700mm
重量：30Kg;
Weight
單次循環(huán)最大檢測數(shù)量：24只；
Max. nozzle inspection for each cycle:24
氣源：0.5MPa;
Air pressure: 0.5MPa
電壓：AC220V
Voltage: AC 220V
